Tuesday, October 1, 2013

Project Mancave: Laying the foundation

Last week we made some concrete progress on the workshop.I had some friends and family over to help do the floor in my future mancave.

First we put down a layer of styrofoam to insulate the concrete from the sand bottom. Then an iron net was cast on top to bind the concrete nicely. The borders of the floor are likewise insulated to keep the concrete separate from the wall.
Mixing the cement.

Quite a few loads were carted in.

I was busy with my shovel outside while my father did all the stuff that actually require some skill.

And here's the end result after the floor has dried for a couple of days. It will take a few weeks for it to harden properly.

All in all it took maybe three to four hours to lay the concrete and smooth it, so it took less time than I thought. The materials for the floor cost something like 300 euros, we recycled some of the styrofoam put in the floor. The floor is now complete and the next steps will be to do the walls and the ceiling. The completion of the project is still far off, but getting the floor done was a big portion of the overall work.

Next weekend will be a treat as it's Warcon time and I will be traveling to Tampere for a full weekend of wargaming goodness. In other news, my blog statistics show me I have reached 2000 monthly hits for the first time. I'm happy people seem to enjoy my incoherent rambling.

Tuesday, September 24, 2013

Project Mancave: Stage 1 complete

And The Builder said, 'If the foundation is weak, do you wail and gnash your teeth? Do you ask it to repour itself? Nay, you tear it down and begin anew. So shall it be with with all My Children, whether they be Stone or Flesh.' 
- Thief: The Metal Age

So, I mentioned when we moved into our new home in the spring that the place had an old barn and that I would start work to convert the place into a workshop/gamespace/mancave. I have been working on it an hour here, an hour there and thought I'd give you an update on what's going on.


I've now completed Operation Tabula Rasa, that is, to tear down all internal structures in the barn and prep the place for the actual building phase. Initially I was supposed to just lay down some wooden flooring on top of the old, but the space really was a bit low vertically so I decided at the recommendation of my father to dig down some 30-40 centimeters and lay down a proper concrete floor. This gives me more headroom and a much better floor for the workshop. All that was needed was some good old fashioned toil, but I'm getting ahead of myself.

The first step was to clear the would-be workshop of all the accumulated junk stored there.


The barn, built in 1947 had originally housed cattle, but my parents converted it into a stable in the late 90's. The horses have been gone for a couple of years but they left their mark. I shoveled some dozens of wheelbarrow loads of old, dusty manure and bedding before hitting the old sand/rock bottom of the barn.


Next, I took apart the old enclosures and hauled the bits out. A sledgehammer was quite useful at this stage. There was some material I might be able to recycle later but I think a musky cavalry odor might follow.


Once the old structures were cleared out I got into some proper work. The old floor consisted of a top layer of sand, followed by a layer of tightly laid stones varying in size from fist-sized to the size of a man's torso. After that there was more sand and gravel until the target depth was reached. Prying the stones loose with an iron bar and hauling them out was by far the most difficult part on the project so far, but at least it teaches me that we have to work for the good things in our life.

"You see in this world there's two kinds of people in this world my friend. Those with loaded guns and those who dig."

After the floor was dug to the correct depth and evened out (my friends were already warning me against delving too greedily and too deep), the last thing to do is to scrub the ceiling with a steel brush to make all the flaky old paint come loose. I'm not in a hurry to get to that part yet though, I just need to get the floor done before winter kicks in.

At the moment the space is about 7*8 meters so I'¨ll have plenty of room in the finished workshop. I've booked my friends to come help me lay down the concrete this saturday. After that, it will be smooth sailing, right?